Quick Response
Improve Factory Automation Line Efficiency
Modern manufacturing relies on large amounts of automated equipment to support production. In order to maximize utilization of equipment for better productivity, OEE is a very important metric. Quick Response provided by WISE-iFactory comprehensively focuses on the performance of automation equipment. Equipment data is collected and analyzed for OEE, with Andon providing support to quickly resolve anomalies and return to normal production.
Benefits
Real-time monitoring of equipment status and key production information. Notify production staff on mobile devices to take action to resolve abnormal event.
Easily monitor current production status through the dashboard. Let the production line speak to managers through data.
Clear history of production events for analysis, to identify opportunities for improvement and optimization.
Key Features
Transform raw machine data into meaningful production information to help users identify production issues.
Calculate and visualize factory KPIs, including OEE and MTBF with dashboard templates. Making live insights available to both line and production management.
Andon allows customization of event types and setting of notification categories, enabling organized sorting and summarization of encountered abnormalities during production.
Successful Cases
Greatly Improve Productivity in Automotive Parts Manufacturing
MIn the automotive parts industry, the most common production lines are highly automated. In this particular case, a well-known automotive parts manufacturer did not know how to manage their automated equipment to further enhance productivity and therefore turned to Advantech iFactory for a solution. Our recommendation was that the diversity of equipment resulted in a need to address the diversity of data. Additionally, the lack of a unified standard to determine equipment capabilities also needed to be addressed. Finally, the timely notification of equipment abnormalities was identified as one of the top three issues that needed to be resolved.
Target Audience
For automation service providers, you can utilize the hardware and data pre-processing services we provide to aggregate all data from automation equipment as an output interface for monitoring hardware and other applications to use.
  • Pre-processing tool to turn disorder data to order information.
  • Easy to use, no integration costs required.
For end users, it's not necessary to fully investigate and understand requirements before initiating a project. They can quickly demonstrate the effectiveness through a POC.
  • Quick POC help you receive benefit in small investment.
  • No need to affect production due to the implementation of a solution.
System Diagram
Recommended Solutions and Products
Greatly Improve Productivity in Automotive Parts Manufacturing
SRP-IFS420-E15OEE
  • 1 ECU-1251 or UNO-137 gateway include PLC driver or other driver as choice
  • 12-month OEE I.App service subscription
  • OEE I.App for 5 machine connection
  • Data retention for 1-year
  • Andon I.App as an option
IFS-RTM-U238W4QKR
  • 1 x UNO-238 edge computing platform include data pre-processing tool
  • 12-month OEE & Andon I.App service subscription
  • OEE and Andon I.App for 5 machine connection
  • Data retention for 1-year
IFS-RTM-M770W4QKR
  • 1 x MIC- 770 edge computing platform include data pre-processing tool
  • 12-month OEE & Andon I.App service subscription
  • OEE and Andon I.App for 5 machine connection
  • Data retention for 1-year
Recommended Edge Intelligence Devices
iFactory EdgeLink Gateways
  • Wire/Wireless I/O gateway
    (ECU-1051, ECU-1251) with analog or digital Input
iFactory Domain Protocol Gateway
  • Cloud enabled intelligent communication gateway (UNO-137)
iFactory Smart Edge Computing
  • Edge computing platform support data pre-process

Contact Advantech
For more info on these products, please call our toll-free line 1-800-205-7940 or email us at iFactory@advantech.com
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